Saturday, July 17, 2010

Aircraft "Aeronautical Knowledge Handbook"

Aircraft are flown at high altitudes for two reasons. First, an aircraft flown at high altitude consumes less fuel for a given airspeed than it does for the same speed at a lower altitude because the aircraft is more efficient at a high altitude. Second, bad weather and turbulence may be avoided by flying in relatively smooth air above the storms. Many modern aircraft are being designed to operate at high altitudes, taking advantage of that environment. In order to fly at higher altitudes, the aircraft must be pressurized. It is important for pilots who fly these aircraft to be familiar with the basic operating principles.

In a typical pressurization system, the cabin, flight compartment, and baggage compartments are incorporated into a sealed unit capable of containing air under a pressure higher than outside atmospheric pressure. On aircraft powered by turbine engines, bleed air from the engine compressor section is used to pressurize the cabin. Superchargers may be used on older model turbine-powered aircraft to pump air into the sealed fuselage. Piston-powered aircraft may use air supplied from each engine turbocharger through a sonic venturi (flow limiter). Air is released from the fuselage by a device called an outflow valve. By regulating the air exit, the outflow valve allows for a constant inflow of air to the pressurized area. [Figure 6-40]
A cabin pressurization system typically maintains a cabin pressure altitude of approximately 8,000 feet at the maximum designed cruising altitude of an aircraft. This prevents rapid changes of cabin altitude that may be uncomfortable or cause injury to passengers and crew. In addition, the pressurization system permits a reasonably fast exchange of air from the inside to the outside of the cabin. This is necessary to eliminate odors and to remove stale air. [Figure 6-41]
Pressurization of the aircraft cabin is an accepted method of protecting occupants against the effects of hypoxia. Within a pressurized cabin, occupants can be transported comfortably and safely for long periods of time, particularly if the cabin altitude is maintained at 8,000 feet or below, where the use of oxygen equipment is not required. The flight crew in this type of aircraft must be aware of the danger of accidental loss of cabin pressure and be prepared to deal with such an emergency whenever it occurs. The following terms will aid in understanding the operating principles of pressurization and air conditioning systems:
  • Aircraft altitude—the actual height above sea level at which the aircraft is flying
  • Ambient temperature—the temperature in the area immediately surrounding the aircraft
  • Ambient pressure—the pressure in the area immediately surrounding the aircraft
  • Cabin altitude—cabin pressure in terms of equivalent altitude above sea level
  • Differential pressure—the difference in pressure between the pressure acting on one side of a wall and the pressure acting on the other side of the wall. In aircraft air-conditioning and pressurizing systems, it is the difference between cabin pressure and atmospheric pressure.
The cabin pressure control system provides cabin pressure regulation, pressure relief, vacuum relief, and the means for selecting the desired cabin altitude in the isobaric and differential range. In addition, dumping of the cabin pressure is a function of the pressure control system. A cabin pressure regulator, an outflow valve, and a safety valve are used to accomplish these functions.
The cabin pressure regulator controls cabin pressure to a selected value in the isobaric range and limits cabin pressure to a preset differential value in the differential range. When an aircraft reaches the altitude at which the difference between the pressure inside and outside the cabin is equal to the highest differential pressure for which the fuselage structure is designed, a further increase in aircraft altitude will result in a corresponding increase in cabin altitude. Differential control is used to prevent the maximum differential pressure, for which the fuselage was designed, from being exceeded. This differential pressure is determined by the structural strength of the cabin and often by the relationship of the cabin size to the probable areas of rupture, such as window areas and doors. The cabin air pressure safety valve is a combination pressure relief, vacuum relief, and dump valve. The pressure relief valve prevents cabin pressure from exceeding a predetermined differential pressure above ambient pressure. The vacuum relief prevents ambient pressure from exceeding cabin pressure by allowing external air to enter the cabin when ambient pressure exceeds cabin pressure. The flight deck control switch actuates the dump valve. When this switch is positioned to ram, a solenoid valve opens, causing the valve to dump cabin air to atmosphere. The degree of pressurization and the operating altitude of the aircraft are limited by several critical design factors. Primarily, the fuselage is designed to withstand a particular maximum cabin differential pressure. Several instruments are used in conjunction with the pressurization controller. The cabin differential pressure gauge indicates the difference between inside and outside pressure. This gauge should be monitored to assure that the cabin does not exceed the maximum allowable differential pressure. A cabin altimeter is also provided as a check on the performance of the system. In some cases, these two instruments are combined into one. A third instrument indicates the cabin rate of climb or descent. A cabin rate-of-climb instrument and a cabin altimeter are illustrated in Figure 6-42.

Decompression is defined as the inability of the aircraft’s pressurization system to maintain its designed pressure differential. This can be caused by a malfunction in the pressurization system or structural damage to the aircraft. Physiologically, decompressions fall into two categories:
  • Explosive decompression—a change in cabin pressure faster than the lungs can decompress, possibly causing lung damage. Normally, the time required to release air from the lungs without restrictions, such as masks, is 0.2 seconds. Most authorities consider any decompression that occurs in less than 0.5 seconds to be explosive and potentially dangerous.
  • Rapid decompression—a change in cabin pressure in which the lungs decompress faster than the cabin, resulting in no likelihood of lung damage.
During an explosive decompression, there may be noise, and one may feel dazed for a moment. The cabin air fills with fog, dust, or flying debris. Fog occurs due to the rapid drop in temperature and the change of relative humidity. Normally, the ears clear automatically. Air rushes from the mouth and nose due to the escape of air from the lungs, and may be noticed by some individuals.
Rapid decompression decreases the period of useful consciousness because oxygen in the lungs is exhaled rapidly, reducing pressure on the body. This decreases the partial pressure of oxygen in the blood and reduces the pilot’s effective performance time by one-third to one-fourth its normal time. For this reason, an oxygen mask should be worn when flying at very high altitudes (35,000 feet or higher). It is recommended that the crewmembers select the 100 percent oxygen setting on the oxygen regulator at high altitude if the aircraft is equipped with a demand or pressure demand oxygen system. The primary danger of decompression is hypoxia. Quick, proper utilization of oxygen equipment is necessary to avoid unconsciousness. Another potential danger that pilots, crew, and passengers face during high altitude decompressions is evolved gas decompression sickness. This occurs when the pressure on the body drops sufficiently; nitrogen comes out of solution, and forms bubbles that can have adverse effects on some body tissues. Decompression caused by structural damage to the aircraft presents another type of danger to pilots, crew, and passengers––being tossed or blown out of the aircraft if they are located near openings. Individuals near openings should wear safety harnesses or seatbelts at all times when the aircraft is pressurized and they are seated. Structural damage also has the potential to expose them to wind blasts and extremely cold temperatures. Rapid descent from altitude is necessary if these problems are to be minimized. Automatic visual and aural warning systems are included in the equipment of all pressurized aircraft.

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Oxygen Systems

Most high altitude aircraft come equipped with some type of fixed oxygen installation. If the aircraft does not have a fixed installation, portable oxygen equipment must be readily accessible during flight. The portable equipment usually consists of a container, regulator, mask outlet, and pressure gauge. Aircraft oxygen is usually stored in high pressure system containers of 1,800–2,200 psi. When the ambient temperature surrounding an oxygen cylinder decreases, pressure within that cylinder decreases because pressure varies directly with temperature if the volume of a gas remains constant. If a drop in indicated pressure on a supplemental oxygen cylinder is noted, there is no reason to suspect depletion of the oxygen supply, which has simply been compacted due to storage of the containers in an unheated area of the aircraft. High pressure oxygen containers should be marked with the psi tolerance (i.e., 1,800 psi) before filling the container to that pressure. The containers should be supplied with aviation oxygen only, which is 100 percent pure oxygen. Industrial oxygen is not intended for breathing and may contain impurities, and medical oxygen contains water vapor that can freeze in the regulator when exposed to cold temperatures. To assure safety, periodic inspection and servicing of the oxygen system should be done.

An oxygen system consists of a mask or cannula and a regulator that supplies a flow of oxygen dependent upon cabin altitude. Cannulas are not approved for flights above 18,000 feet. Regulators approved for use up to 40,000 feet are designed to provide zero percent cylinder oxygen and 100 percent cabin air at cabin altitudes of 8,000 feet or less, with the ratio changing to 100 percent oxygen and zero percent cabin air at approximately 34,000 feet cabin altitude. [Figure 6-43] Regulators approved up to 45,000 feet are designed to provide 40 percent cylinder oxygen and 60 percent cabin air at lower altitudes, with the ratio changing to 100 percent at the higher altitude. Pilots should avoid flying above 10,000 feet without oxygen during the day and above 8,000 feet at night. Pilots should be aware of the danger of fire when using oxygen. Materials that are nearly fireproof in ordinary air may be susceptible to combustion in oxygen. Oils and greases may ignite if exposed to oxygen, and cannot be used for sealing the valves and fittings of oxygen equipment. Smoking during any kind of oxygen equipment use is prohibited. Before each flight, the pilot should thoroughly inspect and test all oxygen equipment. The inspection should include a thorough examination of the aircraft oxygen equipment, including available supply, an operational check of the system, and assurance that the supplemental oxygen is readily accessible. The inspection should be accomplished with clean hands and should include a visual inspection of the mask and tubing for tears, cracks, or deterioration; the regulator for valve and lever condition and positions; oxygen quantity; and the location and functioning of oxygen pressure gauges, flow indicators and connections. The mask should be donned and the system should be tested. After any oxygen use, verify that all components and valves are shut off.

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Oxygen Masks

There are numerous types and designs of oxygen masks in use. The most important factor in oxygen mask use is to insure the masks and oxygen system are compatible. Crew masks are fitted to the user’s face with a minimum of leakage and usually contain a microphone. Most masks are the oronasal type, which covers only the mouth and nose. A passenger mask may be a simple, cup-shaped rubber molding sufficiently flexible to obviate individual fitting. It may have a simple elastic head strap or the passenger may hold it to his or her face. All oxygen masks should be kept clean to reduce the danger of infection and prolong the life of the mask. To clean the mask, wash it with a mild soap and water solution and rinse it with clear water. If a microphone is installed, use a clean swab, instead of running water, to wipe off the soapy solution. The mask should also be disinfected. A gauze pad that has been soaked in a water solution of Merthiolate can be used to swab out the mask. This solution used should contain one-fifth teaspoon of Merthiolate per quart of water. Wipe the mask with a clean cloth and air dry.

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Cannula

A cannula is an ergonomic piece of plastic tubing which runs under the nose and is often used to administer oxygen in non-pressurized aircraft. [Figure 6-44] Cannulas are typically more comfortable then masks and can be used up to 18,000 feet. Altitudes greater than 18,000 feet require the use of an oxygen mask. Many cannulas have a flow meter in the line. If equipped, a periodic check of the green flow detector should be part of a pilot’s regular scan.








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Diluter-Demand Oxygen Systems

Diluter-demand oxygen systems supply oxygen only when the user inhales through the mask. An automix lever allows the regulators to automatically mix cabin air and oxygen or supply 100 percent oxygen, depending on the altitude. The demand mask provides a tight seal over the face to prevent dilution with outside air and can be used safely up to 40,000 feet. A pilot who has a beard or mustache should be sure it is trimmed in a manner that will not interfere with the sealing of the oxygen mask. The fit of the mask around the beard or mustache should be checked on the ground for proper sealing.



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Pressure-Demand Oxygen Systems

Pressure-demand oxygen systems are similar to diluter demand oxygen equipment, except that oxygen is supplied to the mask under pressure at cabin altitudes above 34,000 feet. Pressure-demand regulators create airtight and oxygen-tight seals, but they also provide a positive pressure application of oxygen to the mask face piece that allows the user’s lungs to be pressurized with oxygen. This feature makes pressure demand regulators safe at altitudes above 40,000 feet. Some systems may have a pressure demand mask with the regulator attached directly to the mask, rather than mounted on the instrument panel or other area within the flight deck. The mask-mounted regulator eliminates the problem of a long hose that must be purged of air before 100 percent oxygen begins flowing into the mask.

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Continuous-Flow Oxygen System

Continuous-flow oxygen systems are usually provided for passengers. The passenger mask typically has a reservoir bag, which collects oxygen from the continuous-flow oxygen system during the time when the mask user is exhaling. The oxygen collected in the reservoir bag allows a higher aspiratory flow rate during the inhalation cycle, which reduces the amount of air dilution. Ambient air is added to the supplied oxygen during inhalation after the reservoir bag oxygen supply is depleted. The exhaled air is released to the cabin. [Figure 6-45]








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